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The CQI-27 standard applies to all global automotive suppliers who provide cast parts. Like other CQI special process assessments, its primary goal is to prevent failures, reduce waste, and ensure consistency in high-risk manufacturing environments.
Ensure all thermocouples, temperature controllers, and recording instruments are calibrated according to the frequencies defined in the standard.
Take the time to master this assessment tool, and your casting quality—and customer confidence—will reach new heights.
Ensure your assessment aligns with broader IATF 16949 quality standards , as CQI audits are a foundational part of automotive process control. cqi-27 casting system assessment xls
Any "no" answers in the must result in a corrective action plan . The document requires evidence of improvement to close gaps. Key Benefits of Using the CQI-27 Assessment Tool
Part of the Continuous Quality Improvement (CQI) family, CQI-27 focuses specifically on . It serves as a self-assessment that must be conducted at least once per year to evaluate the effectiveness of process controls, equipment maintenance, and operator training. Key Components of a CQI-27 XLS Tool
If you supply cast parts—whether aluminum, magnesium, iron, or steel—to major OEMs (Original Equipment Manufacturers) like Ford, GM, or Stellantis, CQI-27 compliance is typically a mandatory contractual requirement. Why Use an XLS (Excel) Format for CQI-27?
While the AIAG publishes the CQI-27 manual, they do not provide a fully automated, interactive software platform for executing it. An optimized Excel (XLS/XLSM) spreadsheet bridges this gap, transforming a static checklist into a dynamic management tool. Automated Scoring and Dashboarding If you’d like, I can: The CQI-27 standard
A high-quality includes an automated scoring engine:
To maximize the utility of your CQI-27 Casting System Assessment XLS, follow these best practices during the audit lifecycle:
The is a common process requirement developed by the AIAG to ensure foundries consistently produce high-quality automotive castings . It is designed to evaluate a foundry's ability to meet customer requirements and is typically required for self-assessment at least once a year. Assessment Structure & Components
When inputting control parameters, add them one by one to avoid layout errors. If a mistake occurs in the spreadsheet's structure, it is often easier to clear the sheet and restart rather than cutting and pasting. Take the time to master this assessment tool,
For every "Non-Compliant" finding, generate a systematic Action Plan inside the spreadsheet containing: Root cause analysis. Corrective actions. Assigned owners and strict completion deadlines. 5. Annual Re-Assessment
The is a standardized framework developed by the Automotive Industry Action Group (AIAG) to evaluate and improve casting processes across the automotive supply chain. The assessment is typically conducted via an Excel-based tool that provides a structured checklist for auditors and suppliers. Key Features of the CQI-27 Assessment CQI-27 | Special Process: Casting System Assessment - AIAG
Specific casting methods being evaluated.
The official AIAG format for CQI-27 is a PDF manual. However, industry best practice dictates using an for three reasons:
